Monday, December 10, 2012

Pot-link Wire Drawing Machine

Pot-link Wire Drawing Machine  
Pot-link Wire Drawing Machine


Description:
Pulley Type Continuous Wire Drawing Machine
This drawing equipment consists of main reduction box,casting pot,wheel frame,wire brace and electrical control system. The spining drawing blocks are driven by JZT OR Y series motor,with gear coupling runs changeful gears to reduce speed. The drawing blocks are verticaly fixed in sealed box body.The gear are lubricated with oil.In order to lower residual heat on the surface of the block,the cooling means is installed in interwall of the block.
The machine runs with linkage. The safty halt gear is installed in interwall of the block.

Usage: This drawing machine is an ideal equipment drawing wire of high,medium and low carbon steel,as well as copper,aluminum and alloy. The machines are applied to drawing wire in the factories such as wire-steel factory, metal mesh factory and nail making factory etc.

Link-pot drawing machine Technical data:



5pots4pots 3pots 2pots
Pot dia(mm) 550-600550-600550-600550-600
Max inlet wire(mm)
46.56.56.5
Min outlet wire(mm)
1.93.5-44.5-4.25
Mould (pcs)
5432
Max speed (m/min)
216120-160120-160120-160
Motor power (KW)60483731.5
Lubricate method
drawing powder




Resource: http://www.fuqianwiremesh.com/product/pot-link-wire-drawing-machine.html

Sunday, December 9, 2012

Perforated Metal Sheet

Perforated Metal Sheet 
 
 
Description:
 Materials: stainless steel (AISI304/304L/201/316/316L)plate,Alloys plate, low carbon steel plate,aluminum, copper, nickel, Galvnized plate, PVC plate,polypropylene, polyethylene plate and  etc.Hole Patterns : Round hole; Rectangular hole; Square; Triangle; Diamond; Hexagonal; Slotted; and Oval hole, star-shaped.and other patterns according to your drawings or application requirement

Hole arrange form:  staggered(45°,60°,90°,120°)and straight


Dimensions(mm):

Width*Length: <=1.5m*5m
Tickness: 0.2mm-20mm
Hole diameter: 0.25mm-200mm




Characteristics: 
The metal is punched to mesh sheets, corrosion-resisting, long-lasting, winding-resisting
smooth-surface ...Easy installation,Can be painted or polished and anodizing.

Application:
Perforated metal is widely used as in the decoration and display of goods, ornamental applications ranging from furniture and office supplies, ceiling, office divisions, ventilation windows or walls, lighting, decoration up in buildings of great design,mine screening, sifting of grains, filter mesh, medicine, sound insulation as sound mesh, ventilate of grain depot.

Equipment: CNC Perforating Machine and Etch Tiny Machine
Packaging: wrapped by water-proof paper,then by Pallets.(Generally 1ton-2tons by a pallet) or according to customers request.
 
 


Electro Galvanized Iron wire

Electro Galvanized Iron wire 
Electro Galvanized Iron wire

Description:
Specifications
1. Material : Q195(C is 0.06% ~ 0.12%, C≤0.07; S≤0.023; Si≤0.09; Mn≤0.32; P≤0.025)
2.Zinc Coating: 10g/m2 ~ 15g/m2
3.Tensile strength: 400N ~ 600N
Producing Process:

Galvanized wire's first stage is drawing.

there are two kinds of drawing machine: powder drawing and water drawing. powder drawing is fit for junior drawing(6.5mm~4.0mm). One powder drawing machine has 4 tanks and 4 molds. Each tank is matched with a mold. Each of them are offered energy by a electromotor. 0.9mm(max)can be "eat" when the wire cross a mold. There are no loss of weight during drawing.


Powder is used as lubricant, which is made of soap and butter. Mold is hidden behind the powder.

This picture shows "water draw"
Water draw is used for senior draw.(≤4.0mm)The container is filled with water, soap and 8 molds. Compared with powder draw, water draw can save lots of room and the wire cannot be broken.

After drawing, the wire is thinner, but also very hard. The tensile strength is about 700N. These wire can be used to produce nail and mesh panel. For galvanized wire, it still need annealing

Annealing

Galvanized wire's second stage is anneal.

Anneal is to low the tensile strength of wire. The stove is solid and built with red bricks. The architecture of anneal stove is cuboid. Different thickness of wire require different temperature. Range is from 700°C to 900°C. Output of the anneal stove, the tensile strength is 400N~600N.


Chlorhydric acid washing


Galvanized wire's third stage is chlorhydric acid washing.

After the draw and anneal, the wire is thinner, softer but also much more dirty. It needs chlorhydric acid washing to remove the impurities. Chlorhydric acid washing requires water pool and chlorhydric acid pool. The density of chlorhydric acid is 17%. In the Chlorhydric acid pool, there is a caldron used for the emission of vapor.
Electro zinc coating

Galvanized wire's fourth stage: Zinc coating

After the chlorhydric acid pool, water pool is also necessary. In the zinc pool, displacement reaction is chemical and uniformly distributed. The surface of wire is smooth. Because wire cross the zinc pool fast, abundant zinc coating requires 4 zinc pools.
______________________________________________
Standard coil Package

Inside with plastic film paper,outside with woven bag

Inside with plastic film paper,outside with gunny cloth

Loading container

Seal container




Resource: http://www.fuqianwiremesh.com/product/electro-galvanized-iron-wire.html